Fabricante e fornecedor de compactador de placa OEM na China

Whether compressing soil for greater ground stability for construction projects, or for paving and pavement maintenance, vibratory plate compactors are the perfect fit for your needs. Before you start your search for the perfect plate compactor. It is important to understand the basic functions of plate compactor, the types of plate compactors, and how plate compactor machine work. In the meantime, read our detailed buyer's guide to learn about the various factors to consider when buying so you can make the right purchasing decision.

What is plate compactor?

Plate compactor or earth compactor is a motorized device with a smooth, heavy-duty compaction plate attached to a vibrating mechanism. Engine-driven, these units are used to compact fill material, ready-to-tar aggregate layers, finished tarmac and concrete, and paving stones.

What can plate compactor be used for?

Whether it is a gardener or a construction site worker, if they want to build or maintain a new field or garden, the plate compactor can easily compact the soil or ground in any area. Why compact the soil? Through the compaction process, the loose soil can be transformed into a uniform, stable and void-free form, and the characteristics of the soil can be improved accordingly. It plays an important role in the construction of roads, canals, water conservancy, ground, railways, tunnels and open-pit mines. Also in structural, residential and industrial engineering, the correct implementation of compaction can form a durable and stable structure.

Plate compactors are motor driven and are used to compact concrete blocks, coating materials and asphalt surfaces to form pavements, as well as to receive concrete areas that require thorough compaction to provide stability.

Using a roller on very large surfaces, in cramped or awkward spaces is not useful.

It is in these intermediate situations that plate compactor comes into play, as it is compact and maneuverable.

How exactly do they work?

The plate compactor uses a large plate (usually made of steel) to apply force on the ground to compact the soil. The plate vibrates rapidly, which encourages the dirt and gravel to move closer and eliminates air.

The design and operation of the machine is simple: its main feature is a thick steel bar with curved edges. The board is interchangeable and can be coated with rubber, polyurethane or a variety of other materials depending on the nature of the surface you are working on.

A vibrating mechanism connected to an electric or gasoline-powered motor makes up the rest of the machine. The device is steered and controlled via a handlebar on an articulated stand. Provides an emergency stop in the event of an accident.

Plate compactor types:

Now that you understand how these machines work, let's take a look at what type of plate compactor you should be looking for to accommodate projects large and small. Like other small construction machinery, plate compactors can also have multiple power sources. Electric plate compactors are not common, and their uses are limited because the power cord is very inconvenient at work. So far there is no battery-powered compactor, the only option is a fuel-driven plate compactor (like gasoline plate compactor, or diesel plate compactor). 

When wholesale gasoline plate compactor, there are three main types of plate compactors: (1) forward vibrating plate compactors / single plate compactor  (2) reversible vibrating plate compactors (3) high performance vibrating plate compactors. The one you choose depends on the size and type of work you want to do.

• Forward plate compactor / walk behind plate compactor
  

Forward plate compactor is also named vibration plate compactor, this is the most common plate compactor. only moves forward and cannot move backward, so the maneuverability is limited. It is mainly used to compact granular soils such as sand gravel, or asphalt in a small area.

• Reversible plate compactor 
  

Reversible plate compactor moves forward and reverse, making it easier to cover large areas. They are usually more powerful than vibrating plate compactors, it is suitable for medium-sized projects such as driveways, parking lots, and landscaping.

• High-performance vibratory plate compactor / Heavy-duty plate compactor

High-performance vibratory plate compactor are heavy-duty compactors, these compactors apply the most force. Typically used for deeper depth or subbase compaction operations. And they can compact soil containing clay. (However, the jumping jack compactor may be more effective.)

If you want to perform medium-duty jobs without requiring too much power, then go with forward compactor. Reversible and high-performance vibratory plate compactors are a better choice when looking for heavy-duty commercial pieces.

BISON é uma fábrica de compactadores de placas na China e fornecemos uma variedade de compactadores de placas. Cada tipo tem seus próprios recursos e benefícios exclusivos, e você precisa saber o que procurar ao escolher um modelo que atenda às necessidades do seu usuário. Então aqui vão alguns fatores a serem considerados antes de investir em compactador de placas asfálticas . Vamos dar uma olhada mais de perto nos fatores a serem considerados ao importar um compactador de placas.

Critérios principais:

• Força de compactação em kN (quilonewtons)

• Velocidade máxima em m/min

• Força de vibração m/s²

• Profundidade de compactação cm

• Nível de ruído em decibéis (dB)

• Ângulo máximo de inclinação (para terreno inclinado)

Fonte de combustível: Os compactadores de placa vibratória BISON são geralmente movidos a diesel ou gasolina, mas existem algumas opções elétricas disponíveis. Considere quais combustíveis estão prontamente disponíveis.

• Compactador de placa movido a combustível: 

compactador de placa honda, compactador de placa robin...

• Compactador de placa com motor elétrico

Motor:

Poder do motor

A potência do motor é um componente chave da chapa, comprimindo adequadamente o material no local de trabalho, tornando-o mais compacto. A maioria desses compactadores são pneumáticos, onde a pequena potência do motor é medida em cavalos de potência (HP). Modelos com maior HP proporcionarão aos usuários melhor desempenho.

Capacidade do motor

A capacidade do motor é frequentemente vista como uma medida do desempenho do compactador de placas, e os compactadores de placas BISON com motor de maior cilindrada de 100 CC proporcionam melhor desempenho do que os modelos com motor a gasolina de 60 CC. Motores a gasolina de maior capacidade resultam em alto consumo de combustível, reduzindo o alcance do compactador de placas. Portanto, você precisa escolher um compactador de placas que encontre um equilíbrio entre eficiência de combustível e desempenho.

Força centrífuga:

A força centrífuga refere-se à quantidade de força que um compactador de placa pode exercer. De modo geral, quanto maior a força centrífuga, maior a eficiência do compactador de placas. Porém, escolher a opção mais eficiente para acessar apenas alta potência não é uma coisa boa. A menos que você esteja fazendo trabalho pesado, modelos que normalmente pesam de 3.000 a 4.000 libras são adequados.

Excentricidade (frequência de vibração/vibrações por minuto)

A frequência excêntrica representa o número de vezes que o compactador atinge a superfície em um minuto. Está no VPM. A frequência de excentricidade mais baixa é melhor para compactar solos argilosos. Para materiais granulares e betuminosos recomenda-se um compactador com vpm superior. Se você planeja lidar com diversos tipos de solo, procure um modelo com frequência ajustável.

Placa:

material da placa

Os compactadores de placas consistem em placas de ferro fundido ou aço. Ambos os materiais são igualmente bons, e a chapa de aço tende a ser mais leve, o que facilita o manuseio do equipamento. Mas o ferro proporciona mais durabilidade, compactação e robustez.

tamanho da placa/largura da placa

Different plate sizes are available for different plate compactors, where larger plates will allow the user to cover a wide area at once. Available plate sizes for these compactors range from 15" to 25". The small board is ideal for tight spaces and smaller tasks, while the large plate is suitable for more demanding tasks, where it must cover a wide area to get it done quickly and efficiently. The wider the plate, the more ground you can cover, but it is also harder to manipulate. 

plate shape

The shape of the plate affects the degree of compaction. Look for a curved board, as it makes turning easier and prevents gouging. How to tell if the board is bent? Check the plate from center to edge; it should bend slightly upwards. 

BISON plate compactor is made of high-strength steel, and the edge of the bottom plate is curved to ensure the stability of the work.

Handle design: 

Flat compactors can vibrate, which can be uncomfortable for the operator. Choose a handle with an anti-vibration handle to reduce the burden of operating it. BISON's uniquely designed folding handle saves storage space. The humanized shock-proof pad design greatly reduces the vibration of the handle and increases the comfort of operation.

Fuel consumption: 

At wholesale it is also important to know how much fuel plate compactor will consume while running, compared to performance and time. Therefore, choosing a model with low fuel consumption can help users save a lot of fuel costs.

BISON plate compactor optional features:

Water tank : Many plate compactors can be equipped with a water tank. The tank will create a barrier between the hot asphalt and the cold compacted slab. A slab compactor without any water tank can get the slab stuck on hot asphalt. If you need to work on asphalt, choose a vibratory plate compactor from BISON that can be equipped with a water tank.

Optional integrated moving wheels make machine easier to transport.

Can be equipped with urethane rubber gasket for paving.

Easy to transportation: 

Some vibratory plate compactors are large and heavy that require a lot of effort to move. Look for plate compactor s with handles and/or lifting eyes for easy transport. While other machines will include folding wheels. Before purchasing, please consider how to transport the device.

Tips for Using plate compactor

Plate compactor doesn't have to be difficult to use, but a few tips will help ensure safety and help produce the desired results.

First, learn how plate compactor operates and how to quickly stop it if necessary.

Wear ear protection, safety glasses or goggles, gloves and sturdy boots when using.

Hold firmly when starting the machine. If feasible, start on a level surface to prevent it from drifting. Try a small test area to get used to the handling.

Start at a corner and go straight up and down. Then go back to the starting point and work back and forth in an area that is 90 degrees from the original direction.

Dicas para manutenção do compactador de placas

Vibração constante, materiais de superfície mais duros e flexíveis, ambientes empoeirados, chuva, condições lamacentas... os compactadores de placas podem estar sujeitos a desgaste extremo. Portanto, é melhor verificar regularmente o estado da parte inferior da placa compactadora e limpá-la após cada uso.

Os filtros de ar nos modelos a gasolina podem entupir facilmente e devem ser substituídos assim que forem encontrados.

Os compactadores de placas com motores a gasolina exigem todos os tipos de manutenção extra (velas de ignição, óleo adequado, etc.).

O estado geral da máquina deve ser verificado antes de cada utilização (verificar se há parafusos soltos, etc.).

Como você pode ver, há muitos fatores a serem considerados com o compactador de placas. Encontrar os melhores fornecedores de compactadores de placas não acontece da noite para o dia.

BISON pode ajudá-lo a concluir facilmente a importação de compactadores de placas!

Se você estiver interessado em saber mais sobre o melhor compactador de placas BISON, ou apenas tiver alguma dúvida, entre em contato com nossa equipe. Além de fornecer informações sobre compactadores de placas , também fornecemos informações sobre compactadores para serras de piso e compactadores de salto .